Overview

We offer high quality FEA and design validation services to test and optimize products on a virtual environment before being developed and manufactured. It could be from the general finite element models to fully customized simulation solutions, our team is able to tackle and offer solutions, improvements in design for real time engineering challenges of your products in a timely and cost efficient manner.

FEA Offerings

  • Our FEA services help in reducing design validation time, avoid unexpected field failures, etc.
  • We provide support to meet all complicated challenges from static, dynamic, structural, thermal, fatigue, and vibration analysis, etc., for any product or model.
  • Our Engineers have executed FEA projects on:
    1. Structural (strain, stress, deformation and Fatigue analysis)  
    2. Thermal (conduction, convection and radiation)
    3. CFD Computational Fluid Flow analysis
    4. Velocity
    5. Pressure
    6. Flow
    7. Coupled field analysis
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FEA Capabilities

Static Analysis
  • Linear and non-linear stress analysis
  • Multi-bodies multi-contact analysis
  • CAD and FEA mesh generation
  • ASME VIII Div 1 and Div 2, API 6 and PD-5500
Dynamic Analysis
  • Harmonic and modal FEA analysis
  • Mechanism Simulation
  • Seismic analysis according to ASCE 7-02
  • Frequency response analysis
  • Transient dynamic analysis
  • Couple Field Thermo - Structural Analysis
  • Crash analysis
  • Impact analysis
  • Transportation trailer analysis
Fatigue Analysis
  • Low and High Cycle Fatigue
  • Crack Propagation
  • Thermal Loading
  • Weld Analysis
  • Non linear Contact Analysis
  • Non Linear Plastic Material Analysis
Thermal Analysis
  • Steady-state and Transient Thermal Studies
  • Radiation, convection and Conduction Analysis
  • Plate, Shell-and-tube heat Exchanger Performance Assessment
  • Phase Change Thermal Studies
  • Plate and Shell-and-tube heat Exchanger Performance analysis
  • Boilers, Heat Pipes
  • Thermal Shock Analysis
Computational Fluid Analysis
  • HVAC Automobile
  • Heat Exchanger Thermal
  • Vehicle Aerodynamics
  • Electric Battery
  • Engine Air Intake
  • Heat Sink Design
  • Exhaust Manifold Analysis
  • Flow Simulation
  • Filtration System
  • Cryo systems

Industries We Have Supported

LNG
  • LNG Refuelling Station
  • LNG Satelight Station
  • LNG Semitrailers
  • LNG Storage Tanks
Static
  • Pressurized Storage Tanks
  • Cryogenic Storage Tanks
  • Shell and Tube Heat Exchangers
  • Cooling Towers
  • Condensers
  • Evaporator
  • Pharmaceutical Reactors
Material Handling
  • Conveyers
  • Feeders
  • Trippers
  • Stackers
  • Crushers
  • Loaders
  • Elevators
Life Sciences
  • Lab Equipments
  • Analytical Instruments
  • Medical Devices
  • Medical Equipments
Mobile
  • Oil and Gas Road Tankers
  • Cryogenic Road Tankers and Semitrailers
  • Cryogenic Rail Cars
  • Cryogenic ISO containers
  • General purpose ISO C

Design Assessment & Code Checking

iLenSys offers services regarding hand calculation of engineered structures, in order to carry out the structural analysis, design and code checking of structures comply with ASTM, DNV, ASME, API, EN, as well as other industry standards and design codes. Finite element analysis and combines these results with the relevant code checks, by ensuring a reliable practice to deliver a solution able to meet the highest industry standards.

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  • B&PV Section VIII Div. 1 (Design & Fabrication of Pressure Vessels)
  • B&PV Section VIII Div. 2, Part 5 (Design by Analysis)
  • B&PV Section VIII Div. 3 (Alternative Rules for Construction of High-Pressure Vessels)
  • B31.3 (Process Piping)
  • PD5500
  • API 620
  • API 650
  • CEMA, IS 11592 (Conveyor design)
  • ISO:5048, ISO:5049 (Mobile equipment continuous handling)
  • AWS D1.1 – Structural Welding
  • ISO:3684 – Conveyor Belts
  • BS:2573 I, II – Crane Design
  • FEM Standards 2.131/2.132
  • DIN 22261 & AS4324.1
  • SABS / SANS / US /AUSTRALIAN AND GERMAN Standards

FEA Workflow

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Services

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    We work on Core Disciplines and follow an agile approach and add value in our engagements

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    Virtual reality (VR), augmented reality (AR) and Mixed reality connect the virtual and physical worlds. They allow you to visually absorb information

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    Reach us for a comprehensive product/process documentation to different stakeholders​.

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  • Benchmarking & Value Engineering

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  • 3D Scanning & Reverse Engineering

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  • Electronics Hardware Engineering

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  • Embedded Firmware Engineering

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  • Software Application Engineering

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  • Electrical & Control Systems

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  • Component Engineering

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Other Sectors

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    Our solutions addresses regulatory compliances right from product ideation to marketing in the volatile market​

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    Leverage our deep expertise in hardware, firmware and software design for instruments.

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  • life-sciences-thumbnail.jpg

    Our understanding on technologies helps in reducing manufacturing costs, improving robustness in design.

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  • Environmental Monitoring

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  • Test, Measurement and Control Equipment

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News & Updates

The "News & Updates" section features the latest developments and innovations across our services and solutions, including Engineering Services, Product Lifecycle & Compliance (Product Environmental Compliance, Product Sustainability, Regulatory Intelligence & Certification, Obsolescence Management), and Integrated Capabilities.

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ilensys Baucon
Immersive Technologies 11 Dec 2024

iLenSys is thrilled to announce our participation in Bauma CONEXPO 2024!

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AIAG 2026
Product Environmental Complian 07 Oct 2026

AIAG IMDS, Product Compliance & Sustainability Conference

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PSX 2026
Product Environmental Complian 20 Oct 2026

We invite you to be part of this vibrant gathering of professionals who are driving progress across industries and around the world.

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Resources you might be interested in

Blogs
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Product benchmarking is a valuable tool in value analysis and value engineering (VE) that involves

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Whitepapers
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The engineering industry is the backbone of modern infrastructure, technology, and innovation.

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Webinars
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Cost competitiveness is engineered, not negotiated. iLenSys applies VAVE as a strategic engineering discipline - reducing product cost while preserving customer value, quality, and compliance.

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Videos
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Watch how the iLensys Compliance Manager transforms environmental compliance challenges into actionable insights in just 60 seconds. From initial concerns to compliance success, discover a seamless integration of data and technology.

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Case Studies
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The client intended to create a virtual reality experience for their tunnel freezer, which measures

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Newsletters
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We focus on the ongoing revision of the EU Waste Electrical and Electronic Equipment (WEEE) Directive, one of the European Union's key environmental regulations governing the collection, recycling, and recovery of electrical and electronic equipment at the end of its life.

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iLenSys Technologies Pvt. Ltd.

8-2-293/82/L/231/ABC,
MLA Colony, Road No: 12, Banjara Hills,
Hyderabad, Telangana 500 034
Phone: 040 – 66998246, 040 – 66998234
Email: info@ilensys.com