iLenSys - In-house Prototyping and Rapid Validation with 3D Printing

Overview

Product development companies often invest significant time and resources into developing prototypes using traditional manufacturing methods. This approach carries risks, high costs, and potential delays if the prototype doesn't meet expectations. With the rapid advancements in Additive Manufacturing technologies, iLenSys is offering its clients a cost-effective and rapid prototyping solution. At iLenSys, we utilize Fused Deposition Modeling (FDM) technology in our 3D printing process. FDM prototypes are created by selectively depositing melted material layer by layer along a predetermined path. These materials are thermoplastic polymers supplied in filament form. Leveraging our industrial-grade 3D printers, we fabricate both functional and structural 3D prints with high dimensional accuracy and minimal lead time.

3D Printing Capabilities at iLenSys

Machine specifications

Machine Type: Fused Filament Fabrication (FFF)

Maximum Build Volume: 300 × 300 × 300 mm

Layer Height: 0.01-0.25 mm

Nozzle Diameter: 0.4 mm

Materials

PLA

ABS

HIPS

TPU

TPE

PETG

ASA

PVA

Nylon

Glass Fiber

Standards

ISO 17295 General Principles - Part Positioning, Coordinates and Orientation
ISO/ASTM 52915 Specification for Additive Manufacturing File Format (AMF)
ISO/ASTM 52910 Design Requirements, Guidelines and Recommendations
ISO/DIS 27548 Environment, Health, and Safety
ISO/ASTM DIS 52908 Finished Part Properties
ISO/ASTM DIS 52933 Environment, Health and Safety

Post Processing Capability

Post Processing Methods We Follow:

3D Printing Process

3D Printed Samples

Why choose iLenSys for 3D printing

Accelerated Product Development

Rapid Prototyping

Personalized Products

Design Freedom

More Ideas to Evaluate

Reduce Tooling Costs

Experienced Designers

Quick Concepts

Services

Mechanical Engineering
We work on Core Disciplines and follow an agile approach and add value in our engagements
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Embedded Systems
We offer small form factor designs to multi-board system designs.
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Industrial Automation
Services for PLCs, HMI, Motion Controllers, Servo Amplifiers, VFD and Plant automation is offered.
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Regulatory Compliance
Services from compliance management, risk mitigation for medical device manufacturers to meet global market regulations
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3D Immersive Tech
Virtual reality (VR), augmented reality (AR) and Mixed reality connect the virtual and physical worlds. They allow you to visually absorb information
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Technical Documentation
Reach us for a comprehensive product/process documentation to different stakeholders.
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Early Engineering Talent (EET)
We engage with Global Captive Centre’s by addressing Talent Crunch in Electronics and Mechanical Engineering domains.
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Other Industries

Medical Devices & Equipment
Our solutions addresses regulatory compliances right from product ideation to marketing in the volatile market
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Scientific Instruments
Leverage our deep expertise in hardware, firmware and software design for instruments.
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Life Sciences
Our understanding on technologies helps in reducing manufacturing costs, improving robustness in design.
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Static & Mobile Equipments
We specialize in considering critical safety aspects during the design of static and mobile equipment.
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Material Handling Equipment
We prioritize critical usage conditions, applications, and standards in our material handling equipment designs.
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News & Updates

The "News & Updates" section features the latest developments and innovations in our services and solutions, including engineering services, product compliance, environmental regulations, Obsolescence Management, and regulatory & product safety.

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Benchmarking and Value Enginee 29 Aug 2024

Nasscom Design & Engineering Summit 2024

iLenSys Technologies is excited to be part of the NASSCOM Design & Engineering Summit 2024!

iLenSys Regulatory Master 07 Aug 2024

The ACHEMA, Modern, interactive and always up to date: With a unique range of topics, exciting innovations

The ACHEMA, Modern, interactive and always up to date: With a unique range of topics, exciting innovations and new event formats, the world's leading trade show for the process industries brings together experts, decision makers and trendsetters from all over the world.

iLenSys Compliance Manager 21 Aug 2024

IEEE International Symposium on Product Compliance Engineering

2024 IEEE International Symposium on Product Compliance Engineering is an annual gathering of industry leaders, professionals, and experts in product safety and regulatory compliance. It serves as a platform for networking, knowledge sharing, and collaboration, attracting a diverse audience from around the world. ISPCE 2024 offers a comprehensive agenda featuring keynote speeches, panel discussions, workshops, and interactive sessions, all focused on the latest trends, innovations, and challenges in our industry.

Resources you might be interested in

Blogs

Combating Obsolescence in Medical Devices: A Timely Imperative

Component obsolescence in medical devices presents a complex challenge that intertwines technological advancement, patient safety

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Whitepapers

Documentation Requirements for a Product Safety and Compliance (PSC) Project

Documentation is crucial for product safety and compliance (PSC) projects, providing concrete evidence

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Webinars

Global Product Regulatory Trends and Updates 2024

Join our webinar on Global Product Regulatory Trends and Updates 2024 for insights into key regulatory changes and compliance best practices. Stay informed with updates from the EU, US, China, and Singapore.

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Videos

Understanding PFAS - The Forever Chemicals

Explore the pervasive presence of PFAS, their impact on our homes and environment, health risks, and the regulations in place to control them.

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Case Studies

City Safety and Security

A leading supplier of analytical instruments in the US sought to create a 3D interactive application to showcase their products’ role in helping safety and security professionals detect explosives, radiological threats, and hazardous materials in various urban environments. This application was to be created with portability in mind, so marketing representatives could use it on iPads, Android smartphones, and laptops, ensuring its accessibility and versatility during field demonstrations and presentations.

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iLenSys Technologies Pvt. Ltd.

8-2-293/82/L/231/ABC,
MLA Colony, Road No: 12, Banjara Hills,
Hyderabad, Telangana 500 034
Phone: 040 – 66998246, 040 – 66998234
Email: info@ilensys.com

We Specialize in the Fabrication of Both Functional and Structural 3D Prints.