Overview

Product development companies often invest significant time and resources into developing prototypes using traditional manufacturing methods. This approach carries risks, high costs, and potential delays if the prototype doesn't meet expectations. With the rapid advancements in Additive Manufacturing technologies, iLenSys is offering its clients a cost-effective and rapid prototyping solution. At iLenSys, we utilize Fused Deposition Modeling (FDM) technology in our 3D printing process. FDM prototypes are created by selectively depositing melted material layer by layer along a predetermined path. These materials are thermoplastic polymers supplied in filament form. Leveraging our industrial-grade 3D printers, we fabricate both functional and structural 3D prints with high dimensional accuracy and minimal lead time.

3D Printing Capabilities at iLenSys

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Machine Type: Fused Filament Fabrication (FFF)

Maximum Build Volume: 300 × 300 × 300 mm

Layer Height: 0.01-0.25 mm

Nozzle Diameter: 0.4 mm

PLA

ABS

HIPS

PC

TPU

TPE

PETG

ASA

PP

PVA

Nylon

Glass Fiber

  • ISO 17295 General Principles - Part Positioning, Coordinates and Orientation

  • ISO/ASTM 52915 Specification for Additive Manufacturing File Format (AMF)

  • ISO/ASTM 52910 Design Requirements, Guidelines and Recommendations

  • ISO/DIS 27548 Environment, Health, and Safety

  • ISO/ASTM DIS 52908 Finished Part Properties

  • ISO/ASTM DIS 52933 Environment, Health and Safety

Post Processing Capability

Post Processing Methods We Follow:

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3D Printing Process

3D Printing Process

3D Printed Samples

FEA-Validation

Sectors Supporting

Engineering
Architecture
Automotive
Consumer
Education
Electronics
Medical
Robotics

Why choose iLenSys for 3D printing

Accelerated Product Development
Rapid Prototyping
Personalized Products
Design Freedom
More Ideas to Evaluate
Reduce Tooling Costs
Experienced Designers
Quick Concepts
Why choose iLenSys for 3D printing

Services

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    We work on Core Disciplines and follow an agile approach and add value in our engagements

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  • embeeded-systems.jpg

    We offer small form factor designs to multi-board system designs.

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  • industrial-automation.jpg

    Services for PLCs, HMI, Motion Controllers, Servo Amplifiers, VFD and Plant automation is offered.

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  • regulatory-affaris.jpg

    Services from compliance management, risk mitigation for medical device manufacturers to meet global market regulations

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  • 3d-immersive-tech.jpg

    Virtual reality (VR), augmented reality (AR) and Mixed reality connect the virtual and physical worlds. They allow you to visually absorb information

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  • technical-documentation.jpg

    Reach us for a comprehensive product/process documentation to different stakeholders​.

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  • early-engineering-talent.jpg

    We engage with Global Captive Centre’s by addressing Talent Crunch in Electronics and Mechanical Engineering domains.

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Other Industries

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    Our solutions addresses regulatory compliances right from product ideation to marketing in the volatile market​

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    Leverage our deep expertise in hardware, firmware and software design for instruments.

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  • life-sciences-thumbnail.jpg

    Our understanding on technologies helps in reducing manufacturing costs, improving robustness in design.

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  • static-thumbnail.jpg

    We specialize in considering critical safety aspects during the design of static and mobile equipment.

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  • material-thumbnail.jpg

    We prioritize critical usage conditions, applications, and standards in our material handling equipment designs.

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News & Updates

The "News & Updates" section features the latest developments and innovations in our services and solutions, including engineering services, product compliance, environmental regulations, Obsolescence Management, and regulatory & product safety.

View all News & Updates
IOT TECH
iLenSys Obsolescence Manager 18 May 2026

Join Fortune 500 leaders, IoT innovators, and global technology partners as they turn connected systems from pilot projects into scalable operational reality.

Read More
IEEE
iLenSys Compliance Manager 12 May 2026

Experience three days of educational workshops and technical presentations given by the industry experts focusing on pertinent topics concerning Product Safety, Certifications, and Global Compliance.

Read More
Sensors Converge
iLenSys Obsolescence Manager 05 May 2026

Sensors Converge is where design engineers come to power the intelligence behind a smarter world.

Read More

Resources you might be interested in

Blogs
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The conclusion of India–EU Free Trade Agreement negotiations on 27 January 2026 marks a major milestone in one of the world’s most important economic partnerships. As the agreement moves through legal review and ratification processes, it already signals a stronger, more predictable framework for cross-border collaboration between India and Europe

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Whitepapers
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Why Automation Equipment OEMs Must Treat Obsolescence Management as a Core Business Process—Not an Engineering Afterthought

View Whitepapers
Webinars
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What does it take to turn a great idea into a successful product that performs long after launch? Join our webinar to see how our ODM approach brings together all aspects for product development into one seamless journey. Learn how this model helps businesses accelerate time to market, enhance quality, reduce risk, and create stronger customer experiences from concept to long-term support.

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Videos
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Explore the pervasive presence of PFAS, their impact on our homes and environment, health risks, and the regulations in place to control them.

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Case Studies
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Scaling Global Compliance to Enable Safer, Cleaner Scientific Innovation

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iLenSys Technologies Pvt. Ltd.

8-2-293/82/L/231/ABC,
MLA Colony, Road No: 12, Banjara Hills,
Hyderabad, Telangana 500 034
Phone: 040 – 66998246, 040 – 66998234
Email: info@ilensys.com