Overview

Product development companies often invest significant time and resources into developing prototypes using traditional manufacturing methods. This approach carries risks, high costs, and potential delays if the prototype doesn't meet expectations. With the rapid advancements in Additive Manufacturing technologies, iLenSys is offering its clients a cost-effective and rapid prototyping solution. At iLenSys, we utilize Fused Deposition Modeling (FDM) technology in our 3D printing process. FDM prototypes are created by selectively depositing melted material layer by layer along a predetermined path. These materials are thermoplastic polymers supplied in filament form. Leveraging our industrial-grade 3D printers, we fabricate both functional and structural 3D prints with high dimensional accuracy and minimal lead time.

3D Printing Capabilities at iLenSys

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Machine Type: Fused Filament Fabrication (FFF)

Maximum Build Volume: 300 × 300 × 300 mm

Layer Height: 0.01-0.25 mm

Nozzle Diameter: 0.4 mm

PLA

ABS

HIPS

PC

TPU

TPE

PETG

ASA

PP

PVA

Nylon

Glass Fiber

  • ISO 17295 General Principles - Part Positioning, Coordinates and Orientation

  • ISO/ASTM 52915 Specification for Additive Manufacturing File Format (AMF)

  • ISO/ASTM 52910 Design Requirements, Guidelines and Recommendations

  • ISO/DIS 27548 Environment, Health, and Safety

  • ISO/ASTM DIS 52908 Finished Part Properties

  • ISO/ASTM DIS 52933 Environment, Health and Safety

Post Processing Capability

Post Processing Methods We Follow:

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3D Printing Process

3D Printing Process

3D Printed Samples

FEA-Validation

Sectors Supporting

Engineering
Architecture
Automotive
Consumer
Education
Electronics
Medical
Robotics

Why choose iLenSys for 3D printing

Accelerated Product Development
Rapid Prototyping
Personalized Products
Design Freedom
More Ideas to Evaluate
Reduce Tooling Costs
Experienced Designers
Quick Concepts
Why choose iLenSys for 3D printing

Services

  • mechanical-engineering.jpg

    We work on Core Disciplines and follow an agile approach and add value in our engagements

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  • embeeded-systems.jpg

    We offer small form factor designs to multi-board system designs.

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  • industrial-automation.jpg

    Services for PLCs, HMI, Motion Controllers, Servo Amplifiers, VFD and Plant automation is offered.

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  • regulatory-affaris.jpg

    Services from compliance management, risk mitigation for medical device manufacturers to meet global market regulations

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  • 3d-immersive-tech.jpg

    Virtual reality (VR), augmented reality (AR) and Mixed reality connect the virtual and physical worlds. They allow you to visually absorb information

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  • technical-documentation.jpg

    Reach us for a comprehensive product/process documentation to different stakeholders​.

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  • early-engineering-talent.jpg

    We engage with Global Captive Centre’s by addressing Talent Crunch in Electronics and Mechanical Engineering domains.

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Other Industries

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    Our solutions addresses regulatory compliances right from product ideation to marketing in the volatile market​

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  • analytical-Instruments-thumbnail.jpg

    Leverage our deep expertise in hardware, firmware and software design for instruments.

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  • life-sciences-thumbnail.jpg

    Our understanding on technologies helps in reducing manufacturing costs, improving robustness in design.

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  • static-thumbnail.jpg

    We specialize in considering critical safety aspects during the design of static and mobile equipment.

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  • material-thumbnail.jpg

    We prioritize critical usage conditions, applications, and standards in our material handling equipment designs.

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News & Updates

The "News & Updates" section features the latest developments and innovations in our services and solutions, including engineering services, product compliance, environmental regulations, Obsolescence Management, and regulatory & product safety.

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IOT TECH
iLenSys Obsolescence Manager 18 May 2026

Join Fortune 500 leaders, IoT innovators, and global technology partners as they turn connected systems from pilot projects into scalable operational reality.

Read More
IEEE
iLenSys Compliance Manager 12 May 2026

Experience three days of educational workshops and technical presentations given by the industry experts focusing on pertinent topics concerning Product Safety, Certifications, and Global Compliance.

Read More
Sensors Converge
iLenSys Obsolescence Manager 05 May 2026

Sensors Converge is where design engineers come to power the intelligence behind a smarter world.

Read More

Resources you might be interested in

Blogs
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In today's product development environment, speed, reliability, and scalability are no longer optional. Businesses need electronics platforms that can move quickly from concept to deployment while maintaining quality, flexibility, and long-term maintainability.

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Whitepapers
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Why Automation Equipment OEMs Must Treat Obsolescence Management as a Core Business Process—Not an Engineering Afterthought

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Webinars
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How leading organizations are shifting from reactive compliance to proactive regulatory management

View Webinar
Videos
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Discover how iLenSys Regulatory Master simplifies regulatory complexity and helps you manage critical components with confidence.

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Case Studies
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A leading analytical instrument OEM was manufacturing current-generation laboratory instruments used in high-precision testing and measurement environments.

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Newsletters
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We focus on recent developments related to the EU Packaging and Packaging Waste Regulation (PPWR), a regulation that will significantly impact organizations placing packaged products on the EU market.

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Obsolescence Management (iOM)
Regulatory & Product Safety (iRM)

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iLenSys Technologies Pvt. Ltd.

8-2-293/82/L/231/ABC,
MLA Colony, Road No: 12, Banjara Hills,
Hyderabad, Telangana 500 034
Phone: 040 – 66998246, 040 – 66998234
Email: info@ilensys.com