Senior Mechanical Engineer I/II

Location icon Hyderabad

Location iconJob Posted: February 5, 2026

Location iconExperience: 12-15(years)

Location iconJob Type: Permanent

Location iconQualifications: • Bachelor’s degree in mechanical engineering (B.E./B.Tech) required; Master's degree preferred

About iLenSys:

iLenSys is a global professional services company with leading capabilities in digital technology service. Combining unmatched experience and specialized skills various industries, We are a trusted Digital Engineering and Enterprise Modernization partner, combining deep technical expertise and industry experience to help our clients anticipate what’s next. we offerings Technology operations services and proven solutions create a unique competitive advantage for our clients by giving them the power to see beyond.

Job Summary:

• Minimum 12+ years of experience in mechanical design and product development Senior Mechanical Design Engineer with 12+ years of proven expertise in product design and development. The ideal candidate will demonstrate comprehensive knowledge of Design and manufacturing processes including plastics, sheet metal, machining, and casting. Strong proficiency in CAD systems, particularly Creo and Windchill. • Design & Development of mechanical systems, components, and assemblies. Develop prototypes and manage design iterations from concept through production • Manufacturing & Process Engineering: Design for manufacturability considering plastics, sheet metal, machining, and casting processes and also collaborate with manufacturing teams to ensure production readiness and cost optimization • Technical Analysis & Documentation: Perform engineering calculations and basic structural analysis using first principles and FEA and Conduct hand calculations for design verification and validation. Manage product data and configuration through Windchill PLM system • Cross-Functional Collaboration: Coordinate with cross-functional teams including manufacturing, quality, procurement, and project management

Minimum 12+ years of experience in mechanical design and product development​

Essential Skillset:

Technical Skills

  • Strong understanding of manufacturing processes: plastic injection molding, sheet metal fabrication, machining, and casting​
  • Knowledge of DFMEA methodologies and risk assessment techniques​
  • Proficiency in engineering analysis fundamentals and hand calculations​
  • Understanding of GD&T and international standards (ASME, ISO)​
  • Knowledge of material selection and mechanical properties​
  • Proficiency in Creo (Pro/E) for 3D modelling and 2D drawings​
  • Working knowledge of Windchill PLM for product data management and BOM configuration​

SoftSkills:

  • Experience in Vendor Qualification, developing Manufacturing Quality plan, Tooling and component qualification & Thorough understanding of PPAP process.
  • Knowledge of various fabrication methods for the manufacturing of metal and plastic parts – machining, welding, sheet metal fabrication, and injection molding is required.

Desirable Skillset:

  • Experience in lab automation, IVD, analytical, or biomedical instruments.
  • Knowledge of liquid handling principles (dispensing, pumping, fluid routing).
  • Exposure to ISO 13485, ISO 14971 or regulated product development.
  • Experience working with global suppliers and contract manufacturers.
  • Hands-on experience in prototype build, testing, and root cause analysis.
Essential Skill set:
  • Hands on experience of managing complete existing product development activities (Namely Cost out, Quality and Product obsolescence) for product-based organizations.
  • Good experience on existing product development process and working with remote team.
  • Strong in mechanical engineering fundamentals
  • Excellent communication skills.
  • Minimum of 5~8 years of relevant engineering experience
  • Experience in Vendor Qualification, developing Manufacturing Quality plan, Tooling and component qualification & Thorough understanding of PPAP process.
Desirable Skill set:
  • Excellent organizational skills required to manage small and large projects.
  • Ability to apply engineering principles and practices in the design, development, and verification of possible solutions
  • Ability to develop design concepts and turn into finished/product launch.
  • Mechanical design knowledge ranging from component design to system level.
  • Knowledge on either one of the below processes
  • -Value engineering methodologies and how to apply them.

    -Quality Project execution and standards such as Risk assessment, Root cause analysis procedures, DFMEA, PFMEA, ISO, etc.

    -Obsolescence management

  • Knowledge of DFM & DFA with respect to ease of manufacture and assembly.
  • Oversee testing and analysis of products to determine product performance.
  • Knowledge of various fabrication methods for the manufacturing of metal and plastic parts – machining, welding, sheet metal fabrication, and injection molding is required.
  • Skilled in 3D modeling software (Solid Works) is preferred.

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iLenSys Technologies Pvt. Ltd.

8-2-293/82/L/231/ABC,
MLA Colony, Road No: 12, Banjara Hills,
Hyderabad, Telangana 500 034
Phone: 040 – 66998246, 040 – 66998234
Email: info@ilensys.com