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Sr Mechanical Systems Engineer

Location icon Hyderabad

Location iconJob Posted: May 14, 2026

Location iconExperience: 5-10(years)

Location iconJob Type: Permanent

Location iconQualifications: • B.E/M. E Mechanical or similar domain

About iLenSys:

iLenSys is a global professional services company with leading capabilities in digital technology service. Combining unmatched experience and specialized skills various industries, We are a trusted Digital Engineering and Enterprise Modernization partner, combining deep technical expertise and industry experience to help our clients anticipate what’s next. we offerings Technology operations services and proven solutions create a unique competitive advantage for our clients by giving them the power to see beyond.

Job Summary:

Technical Lead for complete design and development of precision mechanical systems and modules of high-performance analytical instruments from concept through production. • Lead end-to-end mechanical system architecture designs that includes key functional parts such as enclosures, pumps, valves, flow paths, column ovens, and detector housings & structural parts & mechanism • Translate system-level and chemistry requirements into robust mechanical concepts, 3D models, and detailed engineering drawings. • Perform tolerance analysis, material selection, and design optimization to meet performance and manufacturability requirements. • Perform engineering calculations for fluid flow, thermal management, sealing, and mechanical stress etc • Lead prototype builds, integration testing, and design validation in collaboration with cross-disciplinary teams (electrical, firmware, chemistry). • Execute sustaining activities including design updates, ECO implementation, and component obsolescence management. • Evaluate alternative materials, components, and manufacturing processes in collaboration with senior engineers • Apply Design for Manufacturability (DFM) and Design for Assembly (DFA) principles, coordinate with suppliers and manufacturing partners for tooling and part readiness. • Own component and subsystem qualification, including environmental, vibration, and lifetime testing.

Must Have Skills:

  • Experience designing analytical or medical instruments or sample preparation systems (Ex: Phillips, GE Healthcare etc.)
  • Familiarity with regulatory and safety standards for laboratory instruments (e.g., CE, UL).
  • Exposure to PDM/PLM systems and configuration management processes.
  • Knowledge of thermal simulation tools (ANSYS, COMSOL, etc.) and performing tolerance stack-up analysis.

Desirable Skill set:

  • Strong ownership mindset with the ability to lead projects independently.
  • Highly detail-oriented, with a commitment to design excellence and reliability.
  • Effective communicator with cross-functional teams and suppliers.
  • Passion for innovation, continuous improvement, and mentoring others.
Essential Skill set:
  • Hands on experience of managing complete existing product development activities (Namely Cost out, Quality and Product obsolescence) for product-based organizations.
  • Good experience on existing product development process and working with remote team.
  • Strong in mechanical engineering fundamentals
  • Excellent communication skills.
  • Minimum of 5~8 years of relevant engineering experience
  • Experience in Vendor Qualification, developing Manufacturing Quality plan, Tooling and component qualification & Thorough understanding of PPAP process.
Desirable Skill set:
  • Excellent organizational skills required to manage small and large projects.
  • Ability to apply engineering principles and practices in the design, development, and verification of possible solutions
  • Ability to develop design concepts and turn into finished/product launch.
  • Mechanical design knowledge ranging from component design to system level.
  • Knowledge on either one of the below processes

    • -Value engineering methodologies and how to apply them.

    -Quality Project execution and standards such as Risk assessment, Root cause analysis procedures, DFMEA, PFMEA, ISO, etc.

    -Obsolescence management

  • Knowledge of DFM & DFA with respect to ease of manufacture and assembly.
  • Oversee testing and analysis of products to determine product performance.
  • Knowledge of various fabrication methods for the manufacturing of metal and plastic parts – machining, welding, sheet metal fabrication, and injection molding is required.
  • Skilled in 3D modeling software (Solid Works) is preferred.

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Product Environmental Compliance (iCM)
Obsolescence Management (iOM)
Regulatory & Product Safety (iRM)

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iLenSys Technologies Pvt. Ltd.

8-2-293/82/L/231/ABC,
MLA Colony, Road No: 12, Banjara Hills,
Hyderabad, Telangana 500 034
Phone: 040 – 66998246, 040 – 66998234
Email: info@ilensys.com