Cost Out Engineer (VAVE Mechanical)

Location icon Hyderabad

Location iconJob Posted: December 18, 2023

Location iconExperience: 8-15(years)

Location iconJob Type: Full Time

Location iconQualifications: Master’s or bachelor's degree in mechanical engineering, or related field.

About iLenSys:

iLenSys is a global professional services company with leading capabilities in digital technology service. Combining unmatched experience and specialized skills various industries, We are a trusted Digital Engineering and Enterprise Modernization partner, combining deep technical expertise and industry experience to help our clients anticipate what’s next. we offerings Technology operations services and proven solutions create a unique competitive advantage for our clients by giving them the power to see beyond.

Job Summary:

Lead Mechanical Product design engineer focused on cost out project execution on existing products through teardown, idea generation (Redesign, Material change, Modularization, Standardization etc..) and Implementation..

Job Description:

  • Perform VAVE study and identify cost out opportunities which are quality neutral.
  • Perform cost benefit analysis and finalize annualized savings for given project.
  • Lead cost out opportunity mining exercises within Mechanical domain by spend - pareto analysis, should cost, competitor benchmarking, tear down etc.
  • Smoothly interfaces to sourcing, operations, quality, service and global R&D team, as well as external suppliers, vendors and customers.
  • Works as technical expert in mechanical engineering domain, responsible for technical solutions and engineering specifications. Leads standardizations of mechanical design process, optimizes and popularizes design best practice.
  • Leads key and first applicable project plan/execution in system architecture strategy, engineering proposal as well as mechanical design, development, qualification, validation to ensure system level functionality, performance, safety and quality in line with the company product development process.
  • Ensures that assigned projects are delivered on-time, to specification, and at or below target cost by solid engineering plans, including quality, cost, schedule, and risk assessment. Reports on project progress.
  • Approaches problems in a rational manner and with best in class tools to ensure comprehensive understanding and effective resolution.
  • Helps team to grow technical depth and knowledge sharing across product lines.
  • Work with Regulatory Affairs team members to acquire the required product approvals such as, U.L., FDA, C.S.A. and European product certifications.


Essential Skills:

  • Demonstrated expertise to apply DFx (manufacturability, assembly, serviceability, safety, cost) knowledge to mechanical designs, expert knowledge in more than two of these specific areas: sheet metal, machining, plastic and die casting, well understanding of the related materials, processes and local supplier capability.
  • Deep knowledge of Geometric Dimensioning and Tolerancing (GD&T) and experienced with tolerance analysis.
  • Hands on in using 3D CAD software tools to perform mechanical design, modelling, and detailing.
  • Demonstrated ability to drive solid engineering solution to complex problems using best in class tools, with deep understanding of Finite Element Analysis (FEA), Design of Experiment (DOE) and FMEA.
  • Knowledge of design with electro-mechanical parts.
  • Strong knowledge of a Product Lifecycle Management (PLM) system.
  • Must have good communication skills to work globally and across functions.
  • Evident enthusiasm, adaptability, initiative, creativity, ownership and problem-solving skills.


Desirable Skills:

  • VAVE certification
Essential Skill set:
  • Hands on experience of managing complete existing product development activities (Namely Cost out, Quality and Product obsolescence) for product-based organizations.
  • Good experience on existing product development process and working with remote team.
  • Strong in mechanical engineering fundamentals
  • Excellent communication skills.
  • Minimum of 5~8 years of relevant engineering experience
  • Experience in Vendor Qualification, developing Manufacturing Quality plan, Tooling and component qualification & Thorough understanding of PPAP process.
Desirable Skill set:
  • Excellent organizational skills required to manage small and large projects.
  • Ability to apply engineering principles and practices in the design, development, and verification of possible solutions
  • Ability to develop design concepts and turn into finished/product launch.
  • Mechanical design knowledge ranging from component design to system level.
  • Knowledge on either one of the below processes
  • -Value engineering methodologies and how to apply them.

    -Quality Project execution and standards such as Risk assessment, Root cause analysis procedures, DFMEA, PFMEA, ISO, etc.

    -Obsolescence management

  • Knowledge of DFM & DFA with respect to ease of manufacture and assembly.
  • Oversee testing and analysis of products to determine product performance.
  • Knowledge of various fabrication methods for the manufacturing of metal and plastic parts – machining, welding, sheet metal fabrication, and injection molding is required.
  • Skilled in 3D modeling software (Solid Works) is preferred.

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iLenSys Technologies Pvt. Ltd.

8-2-293/82/L/231/ABC,
MLA Colony, Road No: 12, Banjara Hills,
Hyderabad, Telangana 500 034
Phone: 040 – 66998246, 040 – 66998234
Email: info@ilensys.com